CH61200L CNC inotenderedza nzvimbo ine C axis
Murayiridzo mupfupi
Muchina uyu wakasanganiswa neC axis, feed X uye Z axis, matatu axis anogona kubatanidza uye kufamba pamwe neakawanda-kushanda uye yakakwirira yekucheka kunyatsoita.
Yakabatanidzwa neSIEMENS 828D CNC system.
Magiya maviri ekumhanya kwespindle, uye nhanho isina nhanho mukati megiya, hydraulic giya shanduko, inopindirana mutsara wekumhanyisa kucheka.Main spindle mota ndeye SIEMENS 37KW AC servo mota, kuderedza kumhanya uye kuwedzera torque nemagiya, spindle kumhanya i5-200rpm.
C axis inorongedzerwa nehupamhi hwepamusoro AC servo mota, uye hydraulic otomatiki kukiya, uye kushandisa denderedzwa girati yekuonekwa chaiko kwenzvimbo;X axis inotora SIEMENS AC servo mota inotyairwa uye yakakwirira chaiyo bhora screw pair kuti ione lateral kufamba, Z axis inotora SIEMENS AC servo mota drive yakakwira precision worm reducer kuti ifambe kureba, ese X, Z axis akashongedzerwa negireti yekuonekwa chaiko, yakavharwa loop control, ine yakanaka yekumisikidza kurongeka uye kudzokorora kurongeka kwechokwadi
kushandisa muchina
Iyi imhando yepamusoro yekucheka muchina, yakakodzera kucheka simbi yakakandwa, simbi uye isina-ferrous simbi yekugadzirisa ne-high-speed simbi uye yakaoma alloy tool.Inogona kunge iri kushandura denderedzwa rekunze, kuguma kwechiso, kucheka groove, kucheka, kucheka gomba remukati, milling keyway, milling spiral groove, kudhirowa uye kugogodza.
Sketch mepu yeworkpiece:
Milling keyway
Kugaya shinda nekuchinja kwenzwi
Milling spiral groove, chiyero pateni
parameter uye kugona
| Kufara kwegwara nzira | 1100mm |
| Max.swing diameter pamubhedha | φ2040mm |
| Max.swing dhayamita pamusoro pechigadzirwa chekushandisa | φ1500mm |
| Max.workpiece urefu | 12000mm |
| Max.workpiece uremu pakati pakati | 10T |
| main transmission | |
| Mberi kubereka chespindle | φ220mm |
| Spindle speed range | 5-200r/min |
| Spindle yakaboora dhayamita | φ130mm |
| Mberi tepi yegomba rekuruka | metric No.140 |
| Main mota simba, servo mota | 37KW |
| Spec.ye spindle end | 1:30 |
| kufambisa kwekudya | |
| X axis kufamba | 85mm |
| z axis kufamba | 11800mm |
| x axis nekukurumidza kufamba kumhanya | 4m/min |
| z axis kukurumidza kufamba kumhanya | 4m/min |
| Servo mota torque od x axis | 27Nm |
| Servo mota torque od z axis | 36Nm |
| Horizontal 8 chinzvimbo simba turret | 0.5.473.532.8 |
| Chikamu saizi yemudziyo shank | 32mmx32mm |
| Tailstock | |
| Quill diameter yetailstock | φ260mm |
| Quil kufamba | 300mm |
| Tepi gomba requill | metric No.80 |
| Mubatsiri kuzorora kwakadzikama (2 seti) | |
| Kuvhara kwakadzikama kuzorora | φ400-φ700mm |
| chuck | |
| Four shaya chuck | φ1600mm |
| C axis | |
| Max.torque pasi pekusungirirwa | 3000Nm |
| Kumisa kurongeka kweC axis | 36″ |
| Dzokorora kumira kwechokwadi kweC axis | 18″ |
Main chimiro
1)mubhedha
Mubhedha mubhedha wemhando yepasi nehupamhi hwe1100mm uye yakakwirira simba resin jecha kukanda.Nyaya yacho iHT300.Mubhedha une zvakanakira kusimba kwakasimba, hukuru hwekutakura uye kugadzikana kwakanaka
Nzira yekutungamira igomo rimwe uye imwe yakatsetseka chimiro, kuoma kwegwara nzira iri pamusoro peHRC52, gobvu kuomarara kudzika kunobatsira kuvhurika.
Iyo yemukati mhango yemuviri wemubhedha inopiwa neW yakaumbwa inosimbisa mbabvu, iyo inosimbisa zvakanyanya kuomarara kwemubhedha wemashini uye inoderedza deformation nekuda kwekutakura huremu.
Mushure mekuchembera kwemubhedha wekukanda, unogona kubvisa kushushikana kwakasara mukukanda, uye kuderedza kusunungurwa kwekunetseka kwakasara mukugadzirisa uye kushandiswa kwemuchina.
Kune maburi akatenuka uye akachekwa kumashure kwemubhedha anoshandiswa kubvisa chip.Iyo chip, inotonhorera, mafuta ekuzora uye zvichingodaro zvinobviswa zvakananga mu chip tray.Saka kuchenesa chip kuri nyore, uye mvura inotonhorera inogona kushandiswazve
2) Headstock
Iyo spindle inotora tsigiro ye-matatu, ine kumberi kwekupedzisira seyakagadziriswa magumo, iyo yepakati uye kumashure inopera seyekufamba magumo, kumberi nekumashure kunopera semutsigiro mukuru, uye yepakati seyo tsigiro yekubatsira.Iyo axial positioning inoiswa kumucheto kwemberi kwechirukwa, kuitira kuti chirungiso chiende kumashure mushure mekupisa, kubvisa kukanganiswa kwekuwedzera kwekupisa kweiyo spindle pakururama kwemuchina chishandiso.
Iyo huru dhiraivha yelathe inoitwa ne Siemens AC spindle mota kuburikidza nebhandi pulley, giya uye ina-nhanho hydraulic otomatiki shift.Iyo inogara torque renji ye spindle yakakura uye inogara mutsara wekumhanyisa kucheka inogona kuitika.The spindle bearing is a special bearing, ine high precision uye yakasimba rigidity.
Musoro wemusoro unozorwa nemafuta akasimba, uye magiya emusoro uye mabhengi anozorwa neakakosha pombi yemafuta.Iyo yekumberi kumagumo kweiyo spindle inotora kaviri yekuisa chisimbiso chimiro chelabyrinth uye slot, iyo inogona kunyatso kudzivirira kubuda kweoiri uye zvinhu zvekunze kuti zvipinde mumusoro.
3): chishandiso post
Adopt German SAUTER 8 position horizontal turret 0.5.473.532.8, turret iyi ine basa rekucheka denderedzwa rekunze, kuguma kwechiso uye tambo pamwe chete nekugaya, kuchera uye kubata.Iyi turret inotyairwa neSIEMENS servo mota yakaiswa pairi, uye yakabatanidzwa neinotevera accessories.
| Ser.Aihwa. | Zita | Type | Qty |
| 1 | Power turret | 0.5.473.532.8 | 1 |
| 2 | Musoro wekucheka | 0.5.901.032/077790 | 1 |
| 3 | 0-degree power cutter inobata | 0.5.921.106-117859 | 1 |
| 4 | 90-degree power cutter inobata | 0.5.921.206-117866 | 1 |
| 5 | External denderedzwa rekucheka cutter mubati | B2-60X32X60-113908 | 2 |
| 6 | Internal denderedzwa yekucheka cutter mubati | E2-60X50-113961 | 2 |
4)Z uye X axis:
Diameter yebhora screw ye X axis isφ40x5, Z axis inofambiswa nereki uye giya, mazino module m=5, uye z akisi inotora yakazara yakavharwa loop control nekugezera mutongi mhinduro.
5) Muswe stock
Tailstock ine chikamu chepamusoro uye chikamu chepasi, quill uye quill centre mutsara wekugadzirisa sangano inoiswa muchikamu chepamusoro.Kufamba kwetailstock kunofambiswa nemota.Iyo quill yetailstock inogona kutenderera.
6)lubrication system
Kuzora kwemabhengi mumusoro, magiya uye kutakura mumusoro uye mamwe makesi kunopihwa nepombi yakakosha, kukwirisa mabheji ebhora screw uye imwe neimwe yekuzora poindi yemuchina inotora inopindirana uye inosimbisa lubrication, uye nguva yekuzora inogadziriswa, kuitira kuti zvinobudirira kudzivirira kutambisa mafuta ekuzora, uye inogona kunyatso kuvandudza mhinduro yemuchina uye hupenyu hwesevhisi yegwara nzira uye bhora screw.
hydraulic system
Hydraulic system inoshandiswa kushandura otomatiki yespindle kumhanya uye kumanikidza kutonhora kwemagiya mumusoro wemusoro pamwe nekukiya otomatiki yeC axis.
7)C axis
Iyo C axis inofambiswa ne servo mota, inogona otomatiki ichichinjika kune yekufambisa modhi ye spindle uye C axis, kumashure kwe spindle yakarongedzerwa yakakwira chaiyo denderedzwa grating yeC axis uye brake damping mechanism.Iine yakazara yakavharwa-loop kuyerwa system.
Kururama kwemuchina
| Pedzisa kucheka denderedzwa rekunze | 0.005mm |
| Machining kuenderana, pane 300mm kureba | 0.03mm |
| Flatness yekupedzisa kucheka flat, | |
| padhayamita 300mm | 0.025mm, concave |
| X axis | |
| kurongeka kwechokwadi | X≤0.03mm |
| dzokorora kurongeka kwechokwadi | X≤0.012mm |
| Z axis | |
| Positioning chokwadi, pane 10000mm kureba | X≤0.13mm |
| Dzokorora kurongeka kwechokwadi | X≤0.05mm |
| C axis | |
| kurongeka kwechokwadi | 36” |
| dzokorora kurongeka kwechokwadi | 18” |
